Product Range
Custom Fabrication of Pilot Plants
Chemtron is offering an extensive range of Custom Fabrication of Pilot Plants to our highly precious patrons. These plants are specifically designed for manufacturing and analyzing products & processes. This range of plants is deliberated as per the customized demands of wide client base with the incorporation of state-of-art technologies to match with the industrial quality standards. The pilot plants are widely acknowledged for their salient features like multi-stage separation process, high clearance ceiling, sturdiness, corrosion proof, Durable service life and automatic control unit for monitoring the operation. These plants are widely used in bakery, dairy, frying, oil and various other industries for variegated applications.
Speciality Gas/Chemicals Generation Projects
Specialty Gas/Chemicals Generation Projects are incorporated with sophisticated techniques to make these are suitable for producing different types of gas & chemicals. These gas generating systems are manufactured by making use of high-grade quality materials with the implementation of latest technologies in compliance with the international quality standards.
Features & Benefits
- Easy & safe to operate
- Resistance against corrosion
- Energy efficiency
- Simple to install & maintain
- Long service life
- Hassle free functioning
Applications
- Chemical plants
- Chemical industries
- Pharmaceuticals
High Pressure Reactions Involving Gases
High Precision Reaction involving gases is perfect for studying reactions in pressurized gases. The reaction in the liquid phase is administered by complex interactions amid reaction partners and solvent molecules. In order to recognize these interactions, a study of the reactions in variable density conditions, from the low-pressure gas into the compressed liquid phase, appears helpful. At very low density there is the prospect of examining isolated density, frequent collisions can populate metastable molecular states to an extent that intermolecular processes become rate determining. We provide gases and give expertise towards such research work.
Catalyst Optimization Reactions
Catalyst Optimization reactions are specially done to make a new compound. This new compound is unstable and therefore breaks down; releasing another new compound and leaving the catalyst in its original form. The catalyst when added to the chemical speeds up reactions by providing a substitute way for the making of bonds. Catalysts are usually precise for one particular reaction and this is particularly so for enzymes that catalyze biological reactions.
Features & Benefits
- Enhanced throughput and quality
- Reduced capital or operating cost
- Improved downstream processing
- Lower energy cost leading to reduced carbon emissions
- Better compliance with environment and safety obligations
- Greater flexibility through the use of alternative feedstocks
- Accelerated innovation and better-managed risk
Prepratory Chromtography (High Pressure)
Preparatory Chromatography (High Pressure) finds extensive applications in various domains for isolation and purification of gas & liquid state compound. This system is designed in such a way with the integration of the most advanced technologies that it precisely determines and analyzes the substance at high pressure.
Methods of Prepratory Chromtography are
- Liquid chromatography
- Gas chromatography
- Supercritical fluid chromatography
- Affinity chromatography
Features & Benefits
- Easy & safe operation
- High performance
- Corrosion resistant
- Long service life
- Precise & excellent workability
- Low power consumption
Used for
- Isolation of enzymes
- Structural elucidation & characterization of natural products
- Biological & biochemical testing
- Purification of different types of compounds
Controlled Atmosphere Research Chambers for Ripening and Post Harvest Research
Controlled Atmosphere Systems designed with the integration of most advanced techniques are widely used for making ambience favourable for storing different products. These systems are highly praised in the Indian marketplace for their attributes like control and monitoring of CO2, O2, pressure & moisture level, sturdy design, rust-resistant, flawless functioning and high durability. This range of atmosphere systems is used to make the environment suitable for storing grains, fruits, vegetables and various other products for long durations usually more than 6 months.
CA Control System and Gas Analyzer comprises of
- Thermo and Gas? Sealed Chamber
- PLC-Control unit + gas detection unit
- Scrubbers for CO2 with Control Panel
- Scrubbers for Ethylene with Control Panel
- Breather Bags for Room Pressure Control
- Compressors for N2 generator
- Nitrogen Generation System
- Pressure Relief Valves
- Humidity Controller
- Refrigeration Unit
Features
- High durability
- Excellent functionality
- Impeccably controls the moisture level, O2 level and CO2 level of storage room
- Rigid & compact design
- Corrosion resistant
Applications
- Cold Storages
- Converting old Chambers
Modified Atmosphere Packaging
A normal atmosphere is not suitable for storage purposes due to many reasons improper temperature, higher O2 concentrations, CO2 concentrations, presence of various chemicals, microorganisms, enzymes released by the sample, pests, fungus and moulds formation. So to store a food product you need to change the atmosphere in the packaging so that instead of one month the food may be stored for four months or so. There are various types and blends of atmospheres tested by various scientists. The normal composition of air is 21% oxygen, 78% nitrogen and less than 0.1% carbon dioxide. Modification of the atmosphere within the package by reducing the oxygen < 2%content while increasing the levels of <.1% carbon dioxide and/or nitrogen has been shown to significantly extend the shelf-life of perishable foods at low temperatures.
Why do you use modified atmosphere packaging?
- Increased shelf-life
- Reduction in waste
- Improved presentation-clear view of the product and all-around visibility
- Hygienic stackable package sealed and free from product drip and odors
- Easy separation of sliced products
- Little or no need for chemical preservatives
- Increased distribution area and reduced transport costs due to less frequent deliveries
- Centralized packaging and portion control
- Reduction in production and storage costs due to better utilization of labor, space and
Equipment
What are drawbacks of modified atmosphere packaging?
- Capital cost of gas packaging machinery
- Cost of gases and packaging materials
- Cost of analytical equipment to ensure that correct gas mixtures are being used
- Cost of quality assurance systems to prevent the distribution of leakers, etc.
- Increased pack volume which will adversely affect transport costs and retail display space
- Potential growth of food-borne pathogens due to temperature abuse by retailers and consumers
- Benefits of MAP are lost once the pack is opened or leaks
What Chemtron does in this field?
CSL Pvt. Ltd. has been supplying gases for the past 22 years and this experience in blending of gases and manufacturing all the instruments related to gas control gives us an edge over our counterparts. The technology of blending was introduced in India by our company for the first time taking into consideration the Indian market status. This reduced the gas mixture costs considerably. In MA we will give you standard mixtures as well as customized mixtures for the modified atmosphere and mixtures required for modified atmosphere packaging. As we have mastered the art of blending gases it becomes easy for us to deliver the required solutions to our clients.
We provide Following blend of gases for MAP
- 70% N2 - 30% CO2
- 0% N2 - 20% CO2
- 87% N2 - 8% CO2 - 5% O2
- 20% N2 - 70% CO2 - 10% O2
- 40% N2 - 30% CO2 - 30% O2
- 30% N2 - 40% CO2 - 30% O2
- 50% N2 - 50% CO2
- 30% N22 70% CO2
- 100% N2
- 25% N22 75% CO2
- 65% N2 - 35% O2
Custom GC for analysis of various permanent and Hydrocarbons
Specifically designed Custom GC for analysis of various permanent and Hydrocarbons is widely utilized in different industries. The gas chromatographer is customized with prime quality 24-bit microcontroller along with alphanumeric LCD display ensuring its hassle-free functionality to match with the application requirements of a wide client base.
Custom Gas chromatographer consists of
- Chassis
- Data integration software
- A/D board
- Pneumatics
- Detectors
- Columns
- Electronics
- Pressure control system
- Injection system
Features & Benefits
- Excellent functioning
- High durability
- Accurate analysis
- Alutomated control system
- Simple installation
- Easy to operate & maintain
- Energy efficiency
- Manual sampling valve
Applications
- Chemical plants
- Gas industries
- Chemical industries
- Pharmaceuticals
